Evacuation Drills

Fire Drills That Actually Test Something:
A Workplace Evacuation Drill Guide

Most workplace fire drills are announced in advance, finished in ten minutes, and never reviewed. That tests nothing. Here is how to run an evacuation drill that shows what your people would actually do, and what to record afterwards.

Ask most workplaces when they last ran a fire drill and you will get a date. Ask what they learned from it and you will usually get silence.

The plan on paper and what people actually do when the alarm sounds are never the same thing. A drill is the only safe way to find the gap between the two. If the drill is announced a week ahead, run at 10am on a Tuesday with everyone at their desks, and forgotten once people are back inside, it cannot find that gap.

What the rules expect

Under the WHS Regulation, a workplace emergency plan has to provide for testing of the emergency procedures, including how often that testing happens. AS 3745-2010, the Australian Standard for emergency planning in facilities, calls for evacuation exercises at least once a year, followed by a review.

A drill that nobody times, observes or reviews technically happened. It just did not test anything.

Signs your drill is a scheduled coffee break

  • Everyone knows the exact day and time in advance.
  • Nobody times how long it takes to clear the building.
  • Wardens are not checked on whether they swept their areas.
  • Nobody counts heads at the assembly point.
  • There is no debrief, and nothing in the plan changes afterwards.
  • If three or more of these sound familiar, your drill is confirming that people can walk outside. It is not testing your emergency response.

    Plan the drill before you run it

    A drill that tests something needs about an hour of planning. Before the day:

  • Set objectives. Decide what you want to learn, for example time to clear level 3, or whether wardens sweep the bathrooms.
  • Choose observers. Put someone at each exit and at the assembly point with a stopwatch and a checklist. Observers do not evacuate; they watch.
  • Warn the right people. Tell your fire alarm monitoring company and building management so the brigade is not called out unnecessarily. Staff do not need to know the exact time.
  • Check the assembly point. Make sure it is still usable, and not a construction zone or a new car park.
  • Brief the chief warden. They need to know it is a drill. Everyone else should respond as if it were real.
  • Multi-tenant buildings

    In a multi-tenant building, one tenant's drill is everyone's alarm, or should be. We regularly see buildings where the tenant on one floor evacuates every time and the tenant two floors down stays put because "nobody told us to move."

    If you share a building, coordinate drills through building management and the Emergency Planning Committee. The building's emergency plan and each tenant's procedures need to agree on who evacuates, who reports to whom, and where everyone assembles. A drill is the best way to find out whether they do. Our EPC management services can coordinate this across tenants.

    How often is enough?

    Once a year is the baseline in AS 3745, not the target. Consider more frequent exercises when:

  • Staff turnover is high, so many people have never done a drill at your site.
  • You run shifts, so night and weekend staff get their own exercise.
  • You have occupants who need help to evacuate, such as in childcare, aged care or healthcare.
  • The layout has changed after a fit-out or a move.
  • The last drill found serious problems.
  • Short, focused exercises count. A 10-minute drill that tests one floor's warden sweep can teach you more than a whole-building walkout that nobody reviews.

    What a real drill should test

    A useful evacuation drill tests people and decisions, not only the alarm.

  • Time to clear: how long from alarm to the last person out? Compare it with previous drills.
  • Warden response: did wardens take control, sweep their areas, and report to the chief warden?
  • Accounting: could you confirm who was in the building, including visitors and contractors?
  • Belongings: did people stop to grab bags, laptops or lunch? Every extra minute inside matters.
  • Blocked routes: what happens if the nearest exit is unavailable? Close one on purpose and see.
  • People who need help: did everyone with a Personal Emergency Evacuation Plan get out as planned?
  • Vary the scenario from year to year. Run a drill with a blocked exit, during a shift change, or when key wardens are away. Real emergencies do not wait for full attendance.

    Phone, bag, or just go?

    When the alarm sounds, most people's first instinct is to grab their things. It feels harmless and takes "a second." In practice it slows the whole floor down, blocks corridors, and sends people back towards the danger.

    Your drill briefing and warden training should be clear: leave belongings, go now. The same goes for lifts. People who use the lift every day will head for it out of habit, even though lifts should not be used in a fire unless they are specifically designed and managed for evacuation. Watch for both habits during the drill.

    Mobile phones are the one grey area. They help with accounting and contacting emergency services, and most people carry one anyway. The rule of thumb for staff: if it is already in your pocket, take it. If it is on your desk, leave it. The drill is where you find out whether people actually do it. Watch for it, and include it in the debrief.

    Do not waste a false alarm

    A false alarm is a free, zero-risk drill. Most workplaces reset the panel, send everyone back inside, and throw away the data. Next time, treat it as an unplanned exercise: note how long it took people to leave, who went to the wrong assembly point, and which wardens responded. Unannounced evacuations tell you far more than scheduled ones.

    The debrief: where drills earn their value

    The drill is only half the exercise. The debrief is where it earns its value. Straight after the drill, record:

  • Date, time, scenario and time to clear.
  • What went well and what did not.
  • Any warden who did not respond, and why.
  • Actions to fix, with a person responsible and a due date.
  • Then update the plan, and check those actions are closed before the next drill. This record is also your evidence that the emergency procedures are being tested, which matters to regulators and insurers. We cover that in The Denial Playbook: What Your Insurer Actually Checks After a Fire.

    Online-only or "webinar" exercises do not replace a physical evacuation. See The False Economy of Webinar Evacuation Exercises, and for why repetition builds real response, The Integrated Safety Loop.

    Drill checklist

  • At least one evacuation exercise a year, reviewed afterwards
  • Not everyone told the exact time in advance
  • Time to clear recorded and compared
  • Warden sweeps and reporting observed
  • Head count at the assembly point, including visitors
  • A different scenario from last time
  • Written debrief with actions, owners and due dates
  • Emergency plan updated
  • Get help running a drill that tests something

    Compliance Ready plans, runs and observes evacuation exercises across the Sydney basin, and writes the debrief report for you. See our AS 3745 emergency procedures and warden training services, or book a free site review. Call 02 7247 6830 or email office@complianceready.com.au.

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